Lost production is extremely costly, especially when you have to wait for spare parts or a specialised technician. That’s why it’s important to understand the maintenance requirements of your compressed air system. With a regular servicing schedule and emergency support, you can keep your factory running smoothly.
In this article, we highlight the importance of air compressor repair and regular maintenance. Whether you’re booking your next year of compressor services or need one-off repairs, this article covers everything you need to know.
Engineering and compressor services
When operating an industrial air compressor, the following checks should be conducted regularly.
Regular engineering compressor servicing
For general preventative maintenance, you should conduct regular maintenance on your compressed air system. This includes checking all the parts, checking the lubricant, cleaning the compressor, checking the valves, and more. For more information, read our full article on the recommended frequency of compressor servicing.
Air compressor repair and breakdown support
In case of an emergency breakdown or a malfunctioning part, you’ll need urgent repairs. In case of an unexpected halt in operations, your air specialist will supply the necessary replacement parts, fix the problem, and maximise efficiency. Breakdowns can also be minimised with planned maintenance shutdown cycles.
Leak detection
By checking your air system for leaks, you can reduce wasted air and energy costs significantly. With our specialised equipment, we will detect, size, and tag each leak in your compressed air system. We will then provide a detailed report along with recommended actions.
Air quality testing
An air quality test detects contaminants in your compressed air, such as particles, moisture, oil, and gases. With this information, you can improve your system with filtration and dryers to achieve higher air purity. This not only improves equipment longevity, product quality, and maintenance costs but also ensures your air meets Air Quality Classes for ISO 8573-1.
Complete air audits
A compressed air audit highlights exactly how much air you need and when. This will highlight where your money is being spent and where electricity is being wasted, allowing you to make improvements toward a more efficient system.
Vibration analysis
In industrial environments, your compressed air system will be subject to vibrations, potentially causing issues. Regular vibration testing monitors the condition of your equipment, ensuring it still operates properly.
Why does air compressor maintenance matter?
While it can be tempting to avoid maintenance costs, this usually equates to higher repair costs and more unexpected breakdowns. By monitoring your system frequently and checking parts, regular air compressor repair and servicing provides several benefits:
- Increased energy efficiency
- Extends the lifespan of your system and end-use tools.
- Early detection of leaks and other issues.
- Reduces unplanned shutdowns.
- Safer and quieter operation.
When it comes to industrial air compressors, it is crucial to seek expert advice. If your system is due for a service or is not operating at its best, contact us today.
Air compressor repairs NZ
At Industrial Air Systems, we understand our customers’ need to stay running at the most crucial times. That’s why we provide guaranteed service backup 24/7, 365 days a year, nationwide. Our service team is capable of performing regular service and break-down support for all compressor types and brands, ensuring you’re covered whenever issues arise.
Regular servicing
We offer complete engineering and compressor services for all of our products, including checking the filtration, piping, valves, air dryers, condensate drains, belts, and more.
24/7 backup
We also offer guaranteed backup service every day of the year. If an unplanned shutdown occurs, our nationwide network of service technicians will help to get things back up and running.
Rental compressors
If you need a temporary solution, you may need a rental compressor. This ensures your factory is up and running until you can install the permanent solution.
Spare parts
It can be difficult to find the right spare parts on demand so it is worth having some in stock. By inspecting your system regularly, you can ensure you have the necessary spare parts on hand, including air filtration, air piping, compressed air valves, air dryers, condensate drains, belts, and more.
Vibration analysis
Our regular vibration testing monitors the condition of your equipment and ensures it always operates as efficiently as possible.
Air audits
A compressed air audit highlights exactly how much air you need and when. This will highlight where your money is being spent and where electricity is being wasted, allowing you to make improvements toward a more efficient system.
Air quality tests
Our air quality testing detects any contaminants in your compressed air. This is particularly important for food and beverage production and medical compressors requiring higher air purity.
Leak detection
If you feel air escaping along joins, air hoses, valves, and other fittings, or hear audible air leaks, book a leak detection test immediately.
We use specialised ultrasonic leak detection equipment to detect high-frequency sound waves. This is quick and accurate, even in noisy industrial environments and complex systems. Book a leak detection test today!
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