Every air compressor and its parts are subject to wear and tear, which is why regular maintenance is so critical. To ensure your compressor operates properly at all times, you must conduct regular maintenance checks and have spare parts ready as you need them.
In this article, we outline the key parts of an air compressor and how to maintain them effectively. We also cover how to source spare parts for your air compressor, should you need them.
Air compressor parts and how to maintain them
Below are the key air compressor fittings that you should be checking and maintaining regularly.
Air filters
The air filters are responsible for keeping the machine free of dust, dirt, water, oil aerosols, hydrocarbons, odours, and vapours. PneuTech’s huge range of filtration ensures every industrial application using compressed air is covered. From low pressure at 16 bar to full sterile and process filtration, PneuTech’s range is of the highest quality.
How to maintain your air filters:
- Replace filters every 1,000 to 2,000 hours of use.
Oil and water separator
The oil and water separator removes the oil from the condensate so the water can be safely disposed of in the stormwater system.
How to maintain your oil and water separator:
- Every 1,000 to 2,000 hours of use, service the oil/water separator.
- At least monthly, test the water quality.
- If a high oil concentration is reached before the normal service interval, change the filter cartridges.
- Treat condensate before disposing of it into storm-water drains.
Condensate drains
Drains are needed for separators, filters, and dryers to ensure all liquid condensate can be safely removed. Without the correct maintenance, failed drains may allow moisture to flow further into the system, overloading the air dryer and damaging end-use equipment.
How to maintain your condensate drains:
- At least once a month, check your condensate drains to prevent moisture from building up inside your machine.
Valves
The valves in a compressed air system are used to control the direction of airflow in various places within your system.
How to maintain your valves:
- Every month, check the drain valves and/or switch valves to ensure they are functioning correctly and allowing air to flow as needed.
Belt
In some compressors, a belt is used to drive the machine. Over time, the belt will loosen and impact the efficiency.
How to maintain your belt-drive compressor:
- Once a month, check and adjust the tension of the belt.
Air dryer
The air dryer is designed to remove moisture from the compressed air, achieving a higher purity level.
How to maintain your desiccant air dryer:
- Conduct a basic check every 3 to 6 months, including a check of the monitor dew point, switching valves, muffler, and desiccant.
- Conduct an additional check every 2 years, inspecting the related pre and post-line filtration elements.
How to maintain your refrigerated air dryer:
- Conduct a basic check every 1,000 to 2,000 hours of use, including a check of the drain valves, clean strainers, blow-out condenser coils, and suction pressure.
- Conduct an additional check every 4,000 hours of use, inspecting the airline filtration elements.
Want our experts to service your air compressor? Submit an enquiry today >>
Spare compressor parts
When replacing parts in your air compressor, it’s critical to get genuine parts from a trusted supplier. This will ensure the parts are reliable and compatible with your system; it also ensures you are covered by warranties and servicing.
On the other hand, if you use non-genuine parts, you risk a loss of performance and efficiency, higher energy costs, risk of failure, and various hidden costs. When you look at the purchase price, it isn’t the only cost you have to pay.
At Industrial Air Systems, we have many common air compressor parts in stock and available at all times – ready whenever you need them. Our range includes:
- Air filters
- Oil and water separators
- Oil filters
- Condensate drains
- Valves
- Belts
- Air dryers
- And more.
If you are looking for replacement parts for a PneuTech machine or have any questions, please reach out to our experts today.
Professional maintenance services
Here at Industrial Air Systems, we are committed to helping you maximise your productivity and save on operating expenses. That’s why we offer full servicing for all our industrial air compressors and systems, including the following:
- Guaranteed service backup 24/7, 365 days a year.
- Engineering and compressor services for all products.
- Plant design and installation.
- Leak detection.
- Air quality testing.
- Complete air audits.
- Vibration analysis.
- Rental compressor units.
- Spare parts from all major brands.
We have robust systems and protocols in place so we can respond to your emergency needs whenever they arise. Backed by our Master Maintenance team, we promise timely, professional, and effective service every time.
To learn more about our services and to enquire about spare parts for your air compressor, reach out to us at the link below.
.jpg)
