When should you upgrade an air compressor?

If you’re running an old air compressor, upgrading to a newer system is often worthwhile. The question is – when is the right time to upgrade your air compressor system?

In this article, we focus on the key reasons to upgrade your industrial air compressor. We cover energy efficiency, compressed air capacity, maintenance, servicing, and productivity.

Reasons to upgrade your air compressor

If you’ve been considering investing in a new air compressor, chances are your current one is either not meeting demand or is expensive to run. We explain the telltale signs to look for below.

Capacity requirements

Is your compressor meeting your current demand? If not, you will need to upgrade to a compressor that is better suited to your application and air usage. Have a closer look at the tools and equipment your compressor is supplying and calculate the demand for anything that will be running simultaneously. Are they receiving enough compressed air?

If your end-use is too powerful for your compressor, its capacity will be overloaded. This creates inefficiencies and causes excessive wear to the compressor parts, increasing downtime, maintenance, and running costs.

Increasing energy efficiency

If you have set business energy efficiency targets, upgrading your air compressor is one of the single most effective changes you can make. Old air compressor systems are often less efficient because they are prone to air leaks, network pressure drops, and outdated air demand.

By upgrading your system or compressor, you can dramatically increase your energy efficiency and lower running costs.

The cost of maintenance

Older air compressors and systems require more maintenance and repairs. Not only are they more frequent, but they also lead to more downtime and operational delays, costing you more overall.

If you notice you are spending more time and money on your compressor, it’s time to consider upgrading to a newer model. This will also allow you to identify potential problems early, using remote monitoring and diagnostics.

Maintenance services are not available

In addition to the cost of maintenance, many older compressors are no longer serviceable. If your local compressor experts cannot service your machine, you run the risk of extensive downtime and lost revenue. By upgrading to a newer model that can be locally serviced, you can ensure any maintenance is completed quickly and with minimal impact on your plant.

At Industrial Air Systems, we understand the cost of lost production. That’s why we provide guaranteed service backup 24/7, 365 days a year. That means we offer engineering and compressor services for all our products to ensure you’re able to stay up and running at crucial times.

Our 5-point pledge

As part of our service guaranteed, we have developed a 5-point pledge outlining what we provide. When you purchase an Industrial Air Systems product or system, you’ll receive the following key benefits:

We will arrive on-site as promised, with pre-notification of any changes due to emergency breakdowns.
Your machine will always look better than when we arrived.
The majority of issues will be addressed during our first site visit.
Our knowledgeable technicians can service any type of compressor.
We’ll advise the best-care approach to maintain your equipment.

Improving productivity

The latest air compressor models have more advanced features than the older machines, making them more user-friendly. For example, touchscreen displays, adjustable speeds, and automatic shut-off controls allow you to control your air production and use it more efficiently. In other words, a modern compressor will save time and increase productivity.

Air compressor NZ

Is it time to upgrade your compressed air system? The team at Industrial Air Systems is here to help. We’re experts in compressed air, including supply, maintenance, and installation. Our specialised technicians are available around the clock, ensuring your equipment maintains peak performance at all times.

Whether you require a suitable system for your business, workshop, or factory, we’re here to make it easy. Our experienced team will help you select the perfect solution from our comprehensive range of PneuTech industrial air compressor systems:

Whether you’re looking for a few upgrades or a brand-new system, you can trust that we have the ideal system for you. With engineering and compressor services available for all of our products, you’ll have peace of mind knowing that your plant or factory stays running at the most crucial of times.

Download our full catalogue to explore your compressed air options.