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Emergency Service and Nitrogen Generation for Synergy Nutrition

Based in Auckland, Synergy Nutrition specialises in the production of milk formulas and powders. When the nitrogen generator suddenly dropped in quality, they called our emergency helpline for immediate support. Our quick response had production back up and running during a critical period.

Backup Nitrogen Generator for Synergy Nutrition

Overview

Amidst the rush of the festive season, Synergy Nutrition noticed the nitrogen supply had dropped in quality. With the prompt response of our servicing technicians, we were able to resolve the issue quickly and minimise the loss of production time. 

The client

Synergy Nutrition is a specialist milk powder packaging company based in Auckland, producing and packaging infant formula, milk powders, plant-based powder, pet milk powder, and more. 
Requiring a 24/7 supply of high-purity inert gas for safe packaging, the team uses a Nitropak containerised nitrogen generator from Industrial Air Systems. 

In addition to the performance of our Nitropak packages, Synergy Nutrition chose to purchase from us because we also provide unmatched servicing support. With our nationwide network of qualified technicians and our 24/7 service backup, they knew our industry, product, and technical expertise would be invaluable. 

The challenge

Just before Christmas in 2023, Synergy Nutrition’s nitrogen generator suddenly dropped its N2 purity levels. As the gas could no longer meet quality standards for packaging, the production line had to close down, halting a series of urgent Christmas orders. Management immediately phoned us on the Industrial Air Systems 0800 helpline

Our Service Manager responded, recognising the urgency for a reliable nitrogen supply to get the factory back on track. On receiving the call, we immediately dispatched a Head Technician to the Synergy Nutrition site, arriving just 15 minutes later. 

Upon inspecting the system, it was discovered that another supplier had mistakenly left a key piece of compressed air plant switched off. This caused water to enter the filtration of the  Nitrogen generator and drop the N2 purity.

The solution

After ascertaining the damage and remedial requirements, our technician reported back to our management to form a service and standby plan. This was reported back to Synergy Nutrition, within a few minutes of the original call. 

The first step was to supply a standby generator, which was quickly assembled and rushed to the Synergy Nutrition site. While we addressed the main issue, this enabled the production line to start back up with a reliable, high-purity gas supply. 

Meanwhile, three senior technicians removed the faulting generator and brought it back to our main service repair facility. We proceeded to work through the weekend to remedy the customer's generator and replace any damaged components. This enabled us to re-install the Nitropak system within a very short timeframe. 

Furthermore, we also designed and installed a standby solution, enabling Synergy Nutrition to avoid similar issues in the future. This solution involves the immediate coupling of their gas supply to gas cylinders, should the supply shut down again for any reason.

Backup Nitrogen Generator for Synergy Nutrition
Nitrogen Generator
Nitrogen Generator and Backup Services

The results

With our immediate response, Industrial Air Systems provided immediate relief and peace of mind for the team at Synergy Nutrition. While this could have been a catastrophic failure with significant collateral damage, the real outcome was no product loss and very little downtime. As a result, they met all order deadlines before the Christmas cut-off. 

The General Manager at Synergy Nutrition said, "your company was excellent and provided very good service turnaround, and with the rental standby generator onsite, we were able to still meet our customer's delivery requirements, even though it was very busy.

As we currently service up to 50 nitrogen generation units New Zealand-wide, our servicing technicians are always prepared for emergencies. Within our servicing network, we have a full team of highly experienced technicians specialising in Nitrogen Generation. For Synergy Nutrition, that ensures peace of mind every day of the year. 

Tony Gong, Managing Director

"The Industrial Air Service team is very helpful and will find a solution to any compressed air or nitrogen generator problem, and we recommend them to other manufacturers using compressed air or nitrogen generators"