Industrial air compressors are subject to significant wear and tear, requiring frequent servicing. To keep your compressor operating properly at all times, you must conduct regular maintenance checks.
In this article, we outline how to maintain your air compressor effectively and why regular maintenance is so critical for industrial air compressors and also outline the key parts you need to maintain.
When operating an industrial air compressor, the following parts should be checked and maintained regularly.
Every 1,000 to 2,000 hours of use, replace the air filters and service the oil/water separator. In addition, test the water quality of the oil and water separator at least monthly and, if it reaches a high oil concentration before the normal service interval, change the filter cartridges. Finally, treat the condensate before disposing of it into storm-water drains.
At least once a month, you will need to check your condensate drains. This will prevent moisture from building up inside the machine.
Once a month, check the drain valves and/or switch valves to ensure they are functioning correctly and allowing air to flow as needed.
Once a month, check and adjust the tension of the belt.
Conduct a basic check every 3 to 6 months, including a check of the monitor dew point, switching valves, muffler, and desiccant. Conduct an additional check every 2 years, inspecting the related pre and post-line filtration elements.
Conduct a basic check every 1,000 to 2,000 hours of use, including a check of the drain valves, clean strainers, blow-out condenser coils, and suction pressure. Conduct an additional check every 4,000 hours of use, inspecting the airline filtration elements.
During planned shutdowns every 4,000 hours of use, conduct an air test of all piping to check for any leaks. If you identify any pressure drops or potential damage, this will need to be repaired or replaced as soon as possible to reduce inefficiencies.
By servicing your equipment regularly, you can be better prepared for any breakdowns or system issues. By inspecting your system, you can replace worn parts before it’s too late, ensuring your operations can continue uninterrupted.
Conducting regular maintenance will keep your equipment operational for a longer amount of time. Over time, this will reduce your costs and operational downtime.
Well-maintained equipment dramatically improves workplace safety, boosting productivity and reducing potential hazards.
When equipment is overworked and poorly maintained, it will lead to costly inefficiencies. Fortunately, regular services will ensure your compressed air system is operating at its best.
By servicing your air system frequently, you can detect air leaks in your piping much faster.
This will save thousands of dollars in wasted power each year.
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